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 [Search a list of Patent Appplications for class 164]   CLASS 164,METAL FOUNDING
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SECTION I - CLASS DEFINITION

This is the generic class for:

1. METAL* CASTING - Process and/or apparatus for shaping of fluid metallic material.

2. MOLD MAKING - Process and/or apparatus, per se, for shaping of fluent material to produce a forming surface to carry out in METAL* CASTING, supra.

3. PATTERN MAKING - Process and/or apparatus for shaping a fluent material to produce a form or pattern to be used in MOLD MAKING, supra.

4. PRODUCT TREATING - Process and/or apparatus for treating, mixing, or mechanically working the metallic material while molding or while the metallic material is in a mold, i.e., while carrying out an operation of METAL* CASTING, supra.

5. OTHER - Process and/or apparatus not elsewhere provided for to perfect or effect METAL*CASTING or MOLD MAKING, supra.

*Throughout this class, the term "metal" is to include pure metal, metal alloys and inter-metallic compounds.

AMPLIFIED STATEMENT OF CLASS SUBJECT MATTER.

This class in general provides for the foundry operations including from those of making the molds and patterns to those of casting a final metal product. These operations, particularly that of casting the metal, do not have to be limited to a foundry operation in the locational sense; but may be performed in any physical location, e.g., cast-welding rail ends in the field.

The metal casting of this class involves the shaping of a free flowing liquid metal and as such is distinguished from other forms of metal deformation such as metal bending, forging, billet extrustion, etc., where the metal is never free flowing. Also a shaping surface is required for placement in the class. For example, forming metal by a shot tower will be found elsewhere. The shaping surface, though, may remain as part of the final product. (See References to Other Classes, below).

The mold making procedures provided for in this class are generally of the sand shaping type although any fluent material is included such as metal, plaster of paris, ceramic materials and synthetic plastics. There molds so formed are limited to use in metal casting operations and are not of general utility. Making molds by shaping of solid materials are found in the particular shaping classes except where the operation is combined with a subsequent metal casting step; in such a case, the operation is provided for in this class.

The pattern making procedures provided for in this class are those of shaping a fluent material such as wax and other plastic materials. Shaping a pattern from solid material such as by cutting from wood are provided for in this class only when followed by a further foundry operation such as forming a sand mold by using the pattern.

The metal product treating operations provided for in this class are those that are performed in conjunction with a metal casting operation. Alloying of metals while pouring the metal into a mold or while the metal is in a mold is provided for in this class. Any reshaping of the metal while in the mold such as cutting, or solid deforming are provided for in this class. Also, particularly in the case of a continuously casting operation, the rolling or bending of the continuously cast product (where the casting is also claimed) is provided for herein if some of the contiguous product is still in the mold.

Other miscellaneous adjuncts which are used to perfect a foundry operation are provided for in this class if there is not a specific class which provides for the subject matter. The main items of this type are flasks, mold jackets, strippers, and core supporting devices, e.g., chaplets. See Subclass References to the Current Class, below.

SECTION II - LINES WITH OTHER CLASSES AND WITHIN THIS CLASS

A. MOLDING PROCESS AND APPARATUS CLASSES

1. Molds Without Structure.

A mold recited only by composition with no structure recited will go to the appropriate composition class. See References to Other Classes, below.

Patents wherein all the claims are limited to a mold mentioned by name only with no structure recited and defined only in terms of the composition of individual layers are classified in the appropriate composite layer class. (See References to Other Classes, below.)

2. Metal

Class 249 provides for molds of a static character for metal shaping. Generally any mold having a dynamic feature of the feature of the following list is included in this class (164):

(a) A mold combined with means or pressing molding material within the mold.

(b) A mold combined with a cover having projections penetrating into the fluent hardenable material upon movement of the cover to its operative position.

(c) A mold combined with means for moving the mold from one side to another.

(d) A mold formed of separable and unconnected parts combined with means to individually handle each part for assembly.

(e) A mold provided with a core or ejector combined with a machine-type means for actuating the core or ejector.

(f) A mold combined with means to position the work relative to the mold and which means functions to release the work to permit it to fall in the mold.

(g) A mold or core combined with means for creating differential pressure within the mold or core for dynamically shaping a molding material.

(h) A mold combined with means for feeding material thereto, except that a mold with an integral funnel element or a mold so modified to provide structure especially designed for supporting a feeding means, is classified in Class 249.

(i) A mold and means to vibrate the mold.

(j) A segmented female mold or core, e.g., tunnel type, etc., and power means, i.e., motor to move the segments to inoperative or operative position.

(k) Continuous or semi-continuous forming apparatus.

Also, Class 249 provides for all static molds for metal shaping except for molds made of sand or a similar particulate material which is found in this class (164). See Subclass References to the Current Class, below, for a subclass reference for mold made of sand or a similar particulate material. A mold which by claim or disclosure can be either sand or metal will be found in Class 249. Combinations of sand and metal molds or cores are provided for in this class (164) as are sand (only) mold adjuncts (such as a metal chill).

Classes 264 and 425 provide for processes and apparatus respectively for metal shaping by liquid or melt comminuting. In this operation no mold is employed by the particles are shaped by the cohesive nature of the material, e.g., solidifying of a molten metal to a round ball while in free fall.

Molding processes and apparatus for metal powders are found in Class 419 (processes with sintering), Class 264 (compacting processes), and Class 425 (particle compositioning apparatus). In these powder metallurgical operations, the particles retain their identity as particles in the product. If they were completely fused, such operations would be provided for in this class (164).

Processes and apparatus for deforming metal are provided for elsewhere. (See References to Other Classes, below.)

Processes and apparatus for casting metal to form either single type or type-bars that are adapted to be set up as a printing form are provided for elsewhere. This class (164) provides for processes and apparatus for casting stereotype plates. (See References to Other Classes, below)

Processes of casting and molding material wherein a semiconductor junction device or material is produced by claim or disclosure are provided for elsewhere. (See References to Other Classes, below).

3. Nonmetallic Materials

Class 249, Static Molds, provides for static molds for the general process of molding nonmetallic materials of Class 264, Plastic and Nonmetallic Article Shaping or Treating: Processes, while Class 425, provides for the dynamic molding apparatus. A claim or, if not claimed, a disclosure of molding either metals or nonmetals will be classified in the nonmetallic class. A combination of a nonmetallic operation followed by an operation of this class (164) will be found in this class (164). An operation of this class (164) followed by an operation of a nonmetallic shaping class will be found in the nonmetallic shaping class, i.e., Classes 264 and 425.

Class 65 provides generally for processes of molding glass. A patent disclosing working of named materials for this class (164) and Class 65 is classified in this class (164) unless the only species claimed is glass or the only specific example relates to glass in which case the patent is classified in Class 65. Combined processes including metal casting and glass working and/or treating are classified in this class (164).

B. COMPOSITION CLASSES

For placement of patents reciting a mold by name only see Molding Process and Apparatus Classes, Molds Without Structure, above.

1. Metallic

Class 75, Specialized Metallurgical Processes, Compositions for Use Therein, Consolidated Metal Powder Compositions, and Loose Metal Particulate Mixtures, provides for a process of refining combined with a Class 164 process (significant or nominal). Class 420, Alloys or Metallic Compositions, provides for a process of alloying followed by casting where the alloying or refining step is either (1) prior to or (2) subsequent to the casting operation, i.e., removed from mold. This class (164) provides for apparatus for alloying or refining combined with casting apparatus where the alloying or refining is performed prior to or during casting. The term metal is utilized throughout the class to encompass free metal alloy or intermetallic compound as designated in Classes 75 and 420.

The order of superiority among various metal, alloy, and metal stock areas and methods of manufacture involving them is as follows:

1. Class 419, Powder Metallurgy Processes.

2. Class 148, Metal Treatment, subclasses 22+, compositions for treatment of solid metal.

3. Class 75, Specialized Metallurgical Processes, Compositions for Use Therein, Consolidated Metal Powder Compositions, and Loose Metal Particulate Mixtures, subclasses 300, 301, and 303+, gaseous, liquid, or solid treating compositions for liquid metal or charges, and subclass 302, welding rod defined by composition.

4. Class 75, Specialized Metallurgical Processes, Compositions for Use Therein, Consolidated Metal Powder Compositions, and Loose Metal Particulate Mixtures, subclasses 228+, consolidated metal powder compositions and subclasses 255+, loose metal particulate mixtures.

5. Class 420, Alloys or Metallic Compositions, claimed as products.

6. Class 148, Metal Treatment, subclasses 95-122, 194-287, and 500-714, in class schedule order, providing for certain processes of treating solid or semi-solid metal by modifying or maintaining internal physical structure (i.e., microstructure) or chemical properties of metal, processes of reactive coating of metal or processes of chemical-heat removing (e.g., flame-cutting, etc.) or burning of metal. However, if metal casting, fusion bonding, machining, or working is involved, there is a requirement of significant heat treatment as described in the Class 148 class definition.

7. Class 148, Metal Treatment, subclasses 33+ barrier layer stock material and subclasses 400+, stock.

8. Class 75, Specialized Metallurgical Processes, Compositions for Use Therein, Consolidated Metal Powder Compositions, and Loose Metal Particulate Mixtures, subclassses 331+, processes of making solid particulate alloys directly from liquid metal and subclasses 343+, processes of producing purifying alloys in powder form.

9. Class 75, Specialized Metallurgical Processes, Compositions for Use Therein, Consolidated Metal Powder Compositions, and Loose Metal Particulate Mixtures, subclasses 10.1+ and 10.67, processes of making alloys by electrothermic, electromagnetic, or electrostatic processes.

10. Class 420, Alloys or Metallic Compositions, processes of manufacture.

11. Class 75, Specialized Metallurgical Processes, Compositions for Use Therein, Consolidated Metal Powder Compositions, and Loose Metal Particulate Mixtures, subclasses 330+, processes of making metal and processes of treating liquid metals and liquid alloys and consolidating metalliferous material.

12. Class 204, Chemistry: Electrical and Wave Energy, processes.

13. Class 164, Metal Founding, subclasses 1+, processes.

14. Class 266, Metallurgical Apparatus, subclasses 44+, processes of operating metallurgical apparatus.

This list is not complete and may be added to as the proper relationship of other areas is determined.

2. Nonmetallic

This class (164) provides for a process of shaping, per se, of a mold, pattern or core device which is to be utilized in a metal casting operation, where there are significant shaping steps recited. The line with the various chemical composition classes and this class (164) is the same generally as that set forth in Class 264, Lines With Other Classes and Within This Class, Chemical Composition Classes. Clarification as to some of the technology peculiar to this class and any departures from the line set forth in Class 264 will be set forth below.

These lines are generally applicable where there is a mixing or blending of the mold, pattern or core composition recited to take place prior to the mold-step or a chemical reaction during the molding step. Where there is no claimed disclosure as to a chemical reaction, mixing or blending the patent is classified in this class even when only nominal shaping is recited.

Unless otherwise provided for, the recitation in a claim of a significant molding or shaping step will bring a patent to this class. Significant molding operations include named shaping by compaction, centrifugal force, spraying or slinging material against a shaping surface, or extruding of mold materials to form a shaping surface, and combinations of two or more broad molding or shaping steps and other combinations as set forth in Class 264.

Patents reciting physical or mechanical treatment subsequent to a broad molding step, e.g., shaping or molding broadly plus cutting or removing of excess mold material or heating subsequent to removal of a shaped article from forming surface to complete the cure will be placed in this class. Mere stripping alone or nominal return to ambient temperature is not considered to be an after treatment or a subsequent treatment within the scope outlined above.

C. COMPOSITE ARTICLE FORMING CLASSES

1. Coating

The distinction between coating a metal onto a base for Class 118 or Class 427 and casting a metal onto the base for this class is predicated upon the presence of confining means for the molten metal as it solidifies on the base. If the melt is confined in all directions on the base against the force of gravity it is considered a process or apparatus appropriate for this class. The confining means may be structural dams, previously solidified casting material, or part of the base itself.

Also, if a metal layer is formed in a mold and another layer coated on the initial layer while it is still in a mold the operation is considered molding of plural layers for this class rather than coating since the operation takes place in a mold.

2. Fusion Bonding

This class (164) provides for a process and apparatus for joining two or more preforms or portions of the same preform, where (a) a removable mold member is used and (b) the molten metallic material is confined in all directions against the force of gravity (hole filling is considered a joining of portions). Fusion bonding therefor, not meeting the above limitation, is classified elsewhere. Processes and apparatus for bonding or welding by means of electric heating are also provided for elsewhere. (See References to Other Classes, below.)

SEARCH NOTES

Only a limited amount of cross-referencing and cross-noting has been done between process and apparatus subclasses where the subject matter provides for is of comparable scope. One is cautioned therefore, to utilize both the process and apparatus sections of the schedule when determining fields of search.

SECTION III - SUBCLASS REFERENCES TO THE CURRENT CLASS

SEE OR SEARCH THIS CLASS, SUBCLASS:

349+,for mold made of sand or a similar particulate material.
374+,for flasks.
394+,for mold jackets.
397+,for core supporting devices, e.g., chaplets.
401+,for strippers.

SECTION IV - REFERENCES TO OTHER CLASSES

SEE OR SEARCH CLASS:

15Brushing, Scrubbing, and General Cleaning,   appropriate subclasses for apparatus for freeing casting of residual sand, especially subclass 94 and 304.
29Metal Working,   appropriate subclasses, especially subclasses 527.1+ for processes involving casting and additional treatment of the casting after it is removed from the mold. This class (164) provides for operation of preparing, e.g., coating, cutting, shaping by deforming, etc., a preform for a casting operation where the preform is the casting metal or a part of a final composite product, or removing a portion of the preform after the casting operation where the removal was to perfect the casting operation, e.g., position preform during compositing. See also Class 29, subclasses 526.2+ for processes of separation or localization of as-cast defects in ingots (e.g., anti-pipe). Also, see Lines With Other Classes and Within This Class, A, Molding Process and Apparatus Classes and C, Composite Article Forming Classes, supra.
34Drying and Gas or Vapor Contact With Solids,   appropriate subclasses for, per se, drying of a formed mold, and especially subclass 437 for processes of treating hollow articles or articles held in or on forms.
53Package Making,   subclass 423 for packing operations including the step of confining a fluid material so as to form a closure seal by solidification.
59Chain, Staple, and Horseshoe Making,   appropriate subclasses for processes and apparatus for making chains in which some manufacturing operation more than casting and joining is involved.
65Glass Manufacturing,   provides generally for processes of molding glass. (See Lines With Other Classes and Within This Class, A, Molding Process And Apparatus Classes, above.)
72Metal Deforming,   for processes and apparatus for deforming metal. The metal is in a self-sustaining conditioning during the formation. It may be "plastic" but it is not liquid (i.e., seeks its own level under the force of gravity). subclasses 253.1+ provides for forming by extruding through an orifice. The metal stock may be supplied to the feed chamber in the form of a liquid as a convenient way of handling a charge, but the charge must be solidified before it is forced through a die for placement in Class 72. (See Lines With Other Classes and Within This Class, A, Molding Process and Apparatus Classes, above.)
75Specialized Metallurgical Processes, Compositions for Use Therein, Consolidated Metal Powder Compositions, and Loose Metal Particulate Mixtures,   subclasses 228+ for metal stock, blanks, or indeterminate articles. (Lines With Other Classes and Within This Class, Molding Process and Apparatus Classes, above.)
75Specialized Metallurgical Processes, Compositions for Use Therein, Consolidated Metal Powder Compositions, and Loose Metal Particulate Mixtures,   appropriate subclasses depending upon the metal produced for combined processes involving refining operations where not performed in the mold or while teeming into mold. See Lines With Other Classes and Within This Class, Molding Process and Apparatus Classes and see Metallic, supra.
100Presses,   appropriate subclasses for apparatus for pressing particulate material.
106Compositions: Coating or Plastic,   subclasses 38.2+ for compositions which are (a) specialized for use in making molds, (b) specialized for use in coating molds, or, (c) molds claimed solely in terms of the composition of which they are composed. Also, see Lines With Other Classes and Within This Class, A, Molding Process and Apparatus Classes, and B, Composition Classes, supra.
118Coating Apparatus,   appropriate subclasses for apparatus for coating molds where no more of the casting apparatus is claimed than is necessary to present the mold to the coating device or station. Also, see Lines With Other Classes and Within This Class, Composite Article Forming Classes, supra.
134Cleaning and Liquid Contact With Solids,   appropriate subclasses for methods of freeing castings of residual sand only, where the cleaning is effected by contact with a liquid. See subclasses 22.1 through 24for processes of cleaning the internal surfaces of hollow work and subclasses 166+ for corresponding apparatus.
140Wireworking,   for process and apparatus for making wire containing products in which some wireworking operation more than composite casing or joining is involved.
148Metal Treatment,   particularly subclasses 538+ for combined processes of casting and significant heat treatment after removal from the mold or shaping surface to modify or maintain the internal physical structure (i.e., microstructure) or chemical property of metal. See the Class 148 Class Definition to determine what constitutes significant heat treatment. In continuous casting operations, wherein the contiguous product is still connected to the casting surface, a step involving significant heat treatment of the solid or semi-solid metal which occurs outside or away from the molding surface goes to Class 148. However, chemical heat removing (e.g., flame-cutting, etc.) or burning (i.e., oxidation) of a continuously cast metal goes to Class 164, if some of the continuously cast and contiguous product is connected to the shaping surface. Cutting operations, in the mold, goes to Class 164. See, particularly Class 148, subclasses 194+ for processes of chemical-heat removing (e.g., flame cutting) or burning (i.e., oxidizing) of metal; subclasses 100+ for combined processes involving casting followed by intentional alteration of the magnetic properties of the casting after removal from the mold.
163Needle and Pin Making,   for processes and apparatus for making needles and pins in which some manufacturing operation more than metal casting is involved.
199Type Casting,   for processes and apparatus for casting metal to form either single type or type-bars that are adapted to be set up as a printing form. This class (164) provides for processes and apparatus for casting stereotype plates. (See Lines With Other Classes and Within This Class, A, Molding Process and Apparatus Classes, above.)
219Electric Heating,   for processes and apparatus for bonding and welding by means of electric heating.
222Dispensing,   appropriate subclasses for ladles, crucibles, or other metal containers having dispensing structure such as a pouring lip or spout.
228Metal Fusion Bonding,   for fusion bonding.
241Solid Material Comminution or Disintegration,   appropriate subclasses for processes and apparatus for disintegrating a mold or core not associated with a flask or casting.
249Static Molds,   see Lines With Other Classes and Within This Class, Molding Process and Apparatus Classes, supra.
252Compositions,   see Lines With Other Classes and Within This Class, Molding Process and Apparatus Classes, supra.
264Plastic and Nonmetallic Article Shaping or Treating: Processes,   appropriate subclasses for similar processes of molding and shaping nonmetallic materials especially subclasses 219+ for processes of mold making. See Class Definition, Amplified Statement Of Class Subject Matter, supra., and Lines With Other Classes and Within This Class, Molding Process and Apparatus, and Composition Classes, supra.
264Plastic and Nonmetallic Article Shaping or Treating: Processes,   for process for forming metal by a shot tower. (See Class Definition, Amplified Statement Of Class Subject Matter, supra.)
266Metallurgical Apparatus,   appropriate subclasses for apparatus adapted for the treatment of metals particularly subclasses 168+ for apparatus for melting or otherwise treating molten metal and subclasses 275+ for molten metal receptacles.
269Work Holders,   appropriate subclasses, particularly subclasses 86+ for a clamp means, per se, even if a mold or flask is named as the article held.
373Industrial Electric Heating Furnaces,   appropriate subclasses for electric furnaces such as arc, induction and resistance furnaces.
417Pumps,   appropriate subclasses for pumps, per se, for molten metal.
420Alloys or Metallic Compositions,   appropriate subclasses depending upon the metal value utilized for combined processes involving alloying operations where not performed in the mold or while teeming into the mold. Also, see Lines With Other Classes and Within This Class, Molding Process And Apparatus Classes, and Composition Classes, supra.
423Chemistry of Inorganic Compounds,   see Lines With Other Classes and Within This Class, A, Molding Process and Apparatus, supra.
425Plastic Article or Earthenware Shaping or Treating: Apparatus,   see Lines With Other Classes and Within This Class, A, Molding Process and Apparatus Classes, above.
425Plastic Article or Earthenware Shaping or Treating: Apparatus,   for apparatus for forming metal by a shot tower. (See Class Definition, Amplified Statement Of Class Subject Matter, supra.)
427Coating Processes,   subclasses 133+ for a process of coating a mold.
428Stock Material or Miscellaneous Articles,   subclasses 411.1+ and 615+ for nonmetallic and metallic composites, respectively, defined in terms of the composition of its components. (Lines With Other Classes and Within This Class, A, Molding Process and Apparatus Classes, above.)
433Dentistry,   appropriate subclasses for methods and apparatus which effect specific dental steps (e.g., taking impressions of teeth, trial filling, etc.).
438Semiconductor Device Manufacturing: Process,   for processes of casting and molding material wherein a semiconductor junction device or material is produced by claim or disclosure. (See Lines With Other Classes and Within This Class, A, Molding Process And Apparatus Classes, above.)
451Abrading,   for a method or apparatus for disintegrating a sand mold or for cleaning a casting by an abrading operation.
520Synthetic Resins or Natural Rubbers,   (see Lines With Other Classes and Within This Class, A, Molding Process And Apparatus Classes, above.)

SECTION V - GLOSSARY

ADDITION AGENT

In founding, any material, including principal alloying constituents, densifiers, fluidizers, graphitizers, grain size controllers, etc., added to the molten metal to produce specific effects in the solid metal.

CAPPING

Intentionally stopping the rimming action in steel after completion of teeming.

CARBURIZING (Carbonizing)

Introducing carbon into ferrometals by heating above the transformation temperature range while in contact with carbonaceous material that may be solid, liquid, or gaseous.

CASTING

The formation of an article by pouring or forcing molten metal into a mold or die and permitting it to solidify.

CHAPLET

A device for holding a core in place.

CHEEK

The intermediate part of a flask or mold that has more than two parts.

CHILL

A piece of metal applied to the casting to hasten the solidification in that area.

CONTINUOUS CASTING

Process of forming a product of indeterminate length wherein a portion of the product is removed from a forming mold or surface as a further contiguous portion is cast.

CONTINUOUS CASTING STRAND

Semi-solidified product of a continuous casting process or apparatus comprising a generally molten center contained within a cooler solidified shell.

COPE

The upper or topmost section of a flask, mold, or pattern.

CORE

A separable part of a mold that is used to create openings and various shaped cavities in the casting.

CORE BOX

A box or container in which foundry cores are made.

CORE PRINT

A special projection on a pattern for forming impressions or core seats in the mold into which the core itself is inserted. Also refers to the projection on the core itself which fits into the core seat.

DRAFT

The taper that is provided on otherwise verticle faces of a pattern to facilitate its removal from the sand mold.

DRAG

The lower or bottom section of a flask, mold, or pattern. Also referred to as nowel.

DRAW BAR

A bar used for lifting the pattern from the sand of the mold.

DROSS

The scum that forms on the surface of molten metals.

FLASH

A thin film of metal formed on a casting where the metal has flowed between mating parts of the mold.

FLASK

A box, usually of metal or wood, used to hold sand in which a mold is formed.

FLUX

(1) A substance that, by chemical action, promotes fusion of a solid material.

(2) A material capable of forming with gangue or other earthy matter, a liquid melt having the fusibility and chemical characteristics suitable to a specific furnace process. Also, protective flux to retard undesirable reactions.

GAGGER

A piece of metal used to support sand in deep pockets of sand molds.

GATE

The end of the runner where the molten metal enters the mold.

HOT-TOP

An insulated portion of a mold that retains metal molten in that area so that it can feed into the mold and alleviate shrinkage voids.

INCLUSIONS

Particles of dirt, slag or other impurities occurring in metals that were mechanically entrapped during solidification.

INGOT

An open-mold casting that is intended for remelting and recasting or reworking to form finished products. Also referred to as billet.

INGOT MOLD

A heavy mold, usually of cast iron, into which molten metal is teemed, as in the casting of ingots.

INVESTMENT PATTERN

A pattern of a material having a low melting point for use in processes employing special techniques such as precision casting where pattern withdrawal would be difficult.

MATCH PLATE PATTERN

A pattern plate with several patterns secured thereto or a plate having matching pattern portions mounted on opposite sides.

MELT

Metal that has been melted in preparation for casting.

NOWEL

See Drag.

PATTERN

A replica of an object to be cast and around which the mold is constructed.

PATTERN PLATE

A board to which patterns are to be attached and which extends substantially over the flask opening.

PIPE

A cavity formed in metal during the solidification of the last portion of liquid metal, causing by contraction.

PREFORMED PRODUCT PART

A self-sustaining body which is to be incorporated in the final product as a distinct part of the same (e.g., insert, etc.).

RAMMING

The operation of compacting sand into a sand mold and around a pattern.

RISER

A reservoir of molten metal provided for feeding into a casting as the metal in the mold solidifies thus preventing voids.

SAND MOLD

A mold made of sand and used for the making of sand castings. A green sand mold is a mold used as made without any drying operations and contains the original moisture of the mix.

SAND TEMPERING

Adding moisture to molding sand to make it workable.

SCAVENGER

A chemically active material added to molten metal to remove oxides, gases, or other impurities.

SEGREGATION

The occurrence of impurities, inclusions, and alloying constituents in nonuniform distribution.

SHELL MOLDING

A casting process utilizing a thin shell composed of resin-bonded sand for the cope and drag section of the mold.

SINGLE CRYSTAL

A metallic mass that consists of a single crystallographic grain instead of the usual polycrystalline material.

SLAG

The nonmetallic product of refining metal ores which results from the reaction of the flux with gangue.

SPRUE

Gates and risers of a mold assembly; the hole through which molten metal enters the mold; also, the waste portion attached to the product.

STOOL

The separable base of an ingot mold. The base provides a surface onto which the mold is placed, and also serves as the bottom of the mold.

SWEEP

A small section of a regular pattern which is generally rotated in sand to provide the whole mold cavity.

TEEMING

Pouring metal into a mold.

VENT

Small opening in a mold to allow trapped air to escape.

SUBCLASSES

[List of Patents for class 164 subclass 1]    1PROCESS:
 This subclass is indented under the class definition.  Methods.
(1) Note. Many of these subclasses have corresponding apparatus subclasses, therefore, a complete search may involve apparatus subclasses, which subclasses start at subclass 139 and continue to end of the class.
  
[List of Patents for class 164 subclass 2]    2Printing plate (e.g., stereotype, etc.) forming:
 This subclass is indented under subclass 1.  Process directed to forming a surface capable of conveying intelligence or a design by reproducing in printed form.
(1) Note. Included herein is the combination of forming the mat or matrix and casting of metal thereagainst to form a plate.
(2) Note. The step of applying a backup member to a preformed printing plate is not considered forming a printing plate to be incorporated herein. This operation is found in the composite article forming area, i.e., subclasses 91+.

SEE OR SEARCH THIS CLASS, SUBCLASS:

91+,for processes of producing composite printing plates by casting backup metal to a preformed printing surface.

SEE OR SEARCH CLASS:

29Metal Working,   subclass 21 for processes of finishing (cutting, grooving, etc.) stereotype plates.
199Type Casting,   appropriate subclasses for processes of casting elements or bars of a printing form.
205Electrolysis: Processes, Compositions Used Therein, and Methods of Preparing the Compositions,   subclass 69 for processes of electroforming printing plates.
249Static Molds,   for static stereotype molds, particularly subclass 138 for pivotable type stereotype molds.
409Gear Cutting, Milling, or Planing,   subclass 309 for a planing operation performed on a concave surface such as a stereotype plate.
  
[List of Patents for class 164 subclass 3]    3Utilizing pressure application:
 This subclass is indented under subclass 2.  Process wherein a dynamic pressure, e.g., vacuum, pneumatic, hydraulic, etc., is directly applied to a molten metal to shape the same.

SEE OR SEARCH THIS CLASS, SUBCLASS:

61+,for processes of vacuum forming.
113+,for pressure casting of articles in general.
  
[List of Patents for class 164 subclass 4.1]    4.1With measuring, testing, inspecting, or condition determination:
 This subclass is indented under subclass 1.  Process which includes the step of visually, audibly, or chemically testing, sampling, or inspecting, or otherwise physically or mechanically determining some variable condition in a cast article, molding material, mold structure, or casting surface.

SEE OR SEARCH THIS CLASS, SUBCLASS:

150.1+,for metal casting apparatus provided with inspection means.

SEE OR SEARCH CLASS:

29Metal Working,   subclasses 407.01+ for processes of testing or indicating in a mechanical manufacturing operation.
65Glass Manufacturing,   subclasses 29.1+ and 29.12+ for processes of testing, inspecting, measuring, or condition determination in a glass forming or molding operation.
73Measuring and Testing,   appropriate subclasses for measuring or testing operations, per se.
264Plastic and Nonmetallic Article Shaping or Treating: Processes,   subclass 40.1 for processes of measuring, testing or inspecting in a plastic molding operation.
324Electricity: Measuring and Testing,   appropriate subclasses, for processes of electrical measuring and testing.
374Thermal Measuring and Testing,   appropriate subclasses for measuring or testing of a thermal quantity, per se.
436Chemistry: Analytical and Immunological Testing,   for processes of chemical testing.
  
[List of Patents for class 164 subclass 5]    5Including recycling of process material:
 This subclass is indented under subclass 1.  Process in which excess material in the form of flash, trim, rejected products or used mold materials resulting from an intermittent or continuous process or treating materials therefor, are recycled or reused in the molding operation with or without purification, reclamation or separation of the desired constituents from contaminants.
(1) Note. To be placed herein, a patent must recite a recycling of material employed previously in the mold making or casting process.
(2) Note. The use of scrap or worn materials employed in commerce are not considered to involve a recycling step.

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92.1,for processes of repairing or restoring articles for use.

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264Plastic and Nonmetallic Article Shaping or Treating: Processes,   subclasses 37.1+ for processes of recycling of reclaimed or purified process material utilized in a nonmetallic molding operation.
  
[List of Patents for class 164 subclass 6]    6Shaping a forming surface (e.g., mold making, etc.):
 This subclass is indented under subclass 1.  Process which includes the step of producing by shaping (1) a mold, pattern or core device either as a, per se, operation by a method within the definition of this class or (2) in combination with a step of employing said mold or core device in the production of a cast product by a process classifiable in this class in which latter instance the mold or core device may be formed by methods provided elsewhere.
(1) Note. Also included herein is the shaping of a mold to be used in nonmetal molding of fluent or flowable materials if such shaping is performed on fluent metallic material.

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138,for casting processes employing particular shaping surface material.

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106Compositions: Coating or Plastic,   subclasses 38.2+ for particular mold compositions.
144Woodworking,   subclasses 329+ for a method of wood shaping.
205Electrolysis: Processes, Compositions Used Therein, and Methods of Preparing the Compositions,   subclass 70 for processes of electroforming dies.
264Plastic and Nonmetallic Article Shaping or Treating: Processes,   subclasses 219+ for processes of mold forming including sand molds for nonmetallic shaping.
  
[List of Patents for class 164 subclass 7.1]    7.1Utilizing a vacuum during shaping:
 This subclass is indented under subclass 6.  Process in which a less than ambient pressure is employed.

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61+,for processes of utilizing a vacuum in shaping metallic material.
160.1+,for casting apparatus provided with means to shape a forming surface in the form of a shielding film.
  
[List of Patents for class 164 subclass 7.2]    7.2To apply consumable shielding film to shaping surface:
 This subclass is indented under subclass 7.1.  Process wherein an impervious consumable membrane is adhered onto a particulate shaping surface by a vacuum.

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160.2,for casting apparatus provided with means to apply film or suction directly to mold material with a shielding film.
  
[List of Patents for class 164 subclass 8]    8Utilizing a frozen mercury pattern:
 This subclass is indented under subclass 6.  Process wherein a destructible pattern formed of frozen mercury is utilized in the shaping operation.

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34+,for processes of employing destructible patterns in general.
  
[List of Patents for class 164 subclass 9]    9Final product part or material, utilized in forming or included in shaping member:
 This subclass is indented under subclass 6.  Process directed to (1) shaping the forming surface utilizing the material which is to be ultimately cast as the pattern or preform member, or (2) shaping the forming surface wherein a preform member which is to be integrated in the material to be cast as a final product is embedded in the mold material during the shaping or forming thereof.
(1) Note. The product part in (2) above to be included herein must be one which is individually handled.

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23+,for a process of forming a composite plural part or multi-layered mold.
91+,for, per se, processes of embedding a preform member in the cast metal.
231,for core shaping apparatus with means for positioning a preform part which is to be incorporated in the final cast product.
236,for a pattern member with means for holding a preform part which is to be incorporated in the final cast product.
332+,for apparatus for shaping metallic material including means to position a preform part.
  
[List of Patents for class 164 subclass 10]    10Utilizing plural preform bodies:
 This subclass is indented under subclass 9.  Process wherein plural preform bodies, i.e., final product part or material, are utilized in forming or included in the shaping member.

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108,for process of uniting plural preforms.
  
[List of Patents for class 164 subclass 11]    11Preform body embedded in or held by core member:
 This subclass is indented under subclass 10.  Process wherein the final product parts or materials are embedded in or held by a core member of the mold structure.
  
[List of Patents for class 164 subclass 12]    12Setting or hardening shaping surface by igniting mold surface or by utilizing a forced gaseous medium:
 This subclass is indented under subclass 6.  Process directed to fixing or hardening a formed shaping surface by (1) igniting and burning the mold surface prior to pouring the casting or (2) by forcibly directing an inert gaseous medium against the shaping surface.
(1) Note. The gaseous hardening agent to be included herein cannot chemically react with the mold materials.
(2) Note. The gaseous hardening agent must be under a positive pressure application to be included herein.

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16,for process of hardening a shaping surface by treating with a chemically reactive gas.
  
[List of Patents for class 164 subclass 13]    13Shaping plate type pattern:
 This subclass is indented under subclass 6.  Process directed to shaping pattern which is or is intended to be attached to a pattern, board or plate.
(1) Note. Generally the plate or board upon which the pattern is attached or an integral part thereof substantially covers the open portion of a flask member.
  
[List of Patents for class 164 subclass 14]    14With subsequent coating of casting surface with cast product treating or release material:
 This subclass is indented under subclass 6.  Process directed to shaping a forming surface combined with the step of coating the so formed surface with a treating material for perfecting a subsequent casting operation.
(1) Note. The primary function of the coating provided for herein is for treating the casting surface to perfect the casting operation, e.g., release agent or lubricant to allow easy withdrawal of cast product, fluxing or wetting agent. If the main purpose of the coating is to retain or shape the work during the casting operation and not merely to perfect the casting operation then the operation will be found in subclasses 23+.

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23+,for process of forming composite plural part or multi-layered mold and especially subclass 33 wherein a mold surface is lined with mold material which functions to shape or retain the molten material during the casting operation.
55.1+,for process of lining or coating a casting surface with a material which is to be alloyed with the molten casting material.
66.1+,for process of coating a casting surface with a material which produces an inert or reducing gaseous atmosphere upon teeming of the metal.
72+,for process of coating-treating a casting surface combined with casting.
91+,for process of lining a casting surface with a material which forms a composite layer or coating with the cast material.
138,for casting processes employing a particular mold coating.
473,for continuous casting processes incorporating an addition or agent in a melt system.
475,for continuous casting processes including an inert or reducing gas atmosphere step.

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106Compositions: Coating or Plastic,   subclasses 38.22+ for compositions for coating and lining molds.
427Coating Processes,   subclasses 133+ for processes of mold coating, per se.
  
[List of Patents for class 164 subclass 15]    15Shaping fluent material to form mold:
 This subclass is indented under subclass 6.  Process directed to shaping from a fluent material the forming surface which confines and controls the ultimate desired shape of the molten metal that is to be formed therein.
  
[List of Patents for class 164 subclass 16]    16Chemically reactive gas hardening of forming material:
 This subclass is indented under subclass 15.  Process directed to perfecting the hardening of the forming surface of a mold structure by contacting the surface with a gaseous medium which is chemically reactive with the mold material.
  
[List of Patents for class 164 subclass 17]    17Shaping forming surface by mechanically removing material therefrom or subdividing forming surface to provide plural parts:
 This subclass is indented under subclass 15.  Process directed to mechanically removing material from the surface of a shaped mold structure.
(1) Note. Included herein is the step of mechanically sub-dividing the mold structure, i.e., dividing a mold structure into component parts.

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161+,for apparatus for cutting the final mold as well as for cutting or sweeping to form the mold.
  
[List of Patents for class 164 subclass 18]    18Forming discrete molds sequentially:
 This subclass is indented under subclass 15.  Process directed to successively shaping a plurality of molds.

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167+,for apparatus for shaping sequential molds combined with casting means.
  
[List of Patents for class 164 subclass 19]    19By spraying or slinging material against shaping surface:
 This subclass is indented under subclass 15.  Process directed to applying the mold material, either in bulk, droplet (mist) or particulate form, by propelling the material through space under dynamic pressure against the shaping surface.

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46,for process of spraying liquid metallic material against a shaping surface to form a cast product.
  
[List of Patents for class 164 subclass 20]    20Particulate solid material:
 This subclass is indented under subclass 19.  Process directed to applying the solid mold material in particulate form to the shaping surface.
  
[List of Patents for class 164 subclass 21]    21Resin containing:
 This subclass is indented under subclass 20.  Process wherein the particulate mold material that is sprayed against the shaping surface contains a resin material.
(1) Note. This subclass generally includes shell type molding processes where the resin material functions as a binder.
(2) Note. See Class 520, Synthetic Resins or Natural Rubbers, for a resin or composition containing a resin.

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165+,for shell molding apparatus.
526+,for processes of utilizing resin containing mold materials generally.
  
[List of Patents for class 164 subclass 22]    22