US 9,809,981 B2
High performance, lightweight precast composite insulated concrete panels and high energy-efficient structures and methods of making same
Romeo Ilarian Ciuperca, Norcross, GA (US)
Filed by Romeo Ilarian Ciuperca, Norcross, GA (US)
Filed on Nov. 3, 2014, as Appl. No. 14/531,644.
Application 14/531,644 is a continuation of application No. 13/626,087, filed on Sep. 25, 2012, granted, now 8,877,329.
Prior Publication US 2015/0118393 A1, Apr. 30, 2015
This patent is subject to a terminal disclaimer.
Int. Cl. E04F 13/02 (2006.01); B32B 7/02 (2006.01); B32B 7/08 (2006.01); B32B 13/12 (2006.01); E04C 2/04 (2006.01); E04C 2/288 (2006.01); B32B 5/02 (2006.01); B32B 13/02 (2006.01); B32B 13/14 (2006.01); B32B 15/04 (2006.01); B32B 15/14 (2006.01); B32B 3/26 (2006.01); E04B 5/02 (2006.01)
CPC E04F 13/02 (2013.01) [B32B 3/266 (2013.01); B32B 5/028 (2013.01); B32B 7/02 (2013.01); B32B 7/08 (2013.01); B32B 13/02 (2013.01); B32B 13/12 (2013.01); B32B 13/14 (2013.01); B32B 15/046 (2013.01); B32B 15/14 (2013.01); E04C 2/044 (2013.01); E04C 2/2885 (2013.01); B32B 2307/304 (2013.01); B32B 2307/54 (2013.01); B32B 2307/718 (2013.01); E04B 5/02 (2013.01); E04C 2002/047 (2013.01); E04F 2203/00 (2013.01); Y10T 428/2495 (2015.01); Y10T 428/24967 (2015.01); Y10T 428/249923 (2015.04)] 20 Claims
OG exemplary drawing
 
1. A method of forming a composite insulated concrete panel comprising:
placing a foam insulating panel on a flat horizontal surface, the foam insulating panel having a first primary surface and an opposite second primary surface, an elongate anchor member having a definite length defined by a first end and an opposite second end, a first portion of the anchor member extending from the first primary surface to the second primary surface of the foam insulating panel, a second portion of the anchor member extending outwardly from the second primary surface of the foam insulating panel, an enlarged portion on the first end of the elongate anchor member, the enlarged portion contacting the first primary surface of the foam insulating panel, wherein the enlarged portion is flush with the first primary surface of the foam insulating panel;
placing a quantity of plastic cementitious-based material on the second primary surface of the foam insulating panel;
forming the quantity of plastic cementitious-based material into a structural layer having a first primary surface and an opposite second primary surface such that the second end of the anchor member is embedded in the structural layer of cementitious-based material intermediate the first and second primary surfaces of the structural layer of cementitious-based material; and
allowing the structural layer of plastic cementitious-based material to at least partially cure.