US 9,809,757 B2
Process for producing crude oil and bitumen products
Richard H. Schlosberg, Highland Park, IL (US); Richard D. Jordan, Vienna, VA (US); and Edward L. Diefenthal, Metairie, LA (US)
Assigned to Epic Oil Extractors, LLC, Ponchatoula, LA (US)
Filed by Epic Oil Extractors, LLC, Ponchatoula, LA (US)
Filed on Aug. 18, 2016, as Appl. No. 15/240,286.
Application 15/240,286 is a continuation of application No. 14/135,396, filed on Dec. 19, 2013, granted, now 9,447,330.
Prior Publication US 2016/0355738 A1, Dec. 8, 2016
Int. Cl. C10G 1/04 (2006.01)
CPC C10G 1/045 (2013.01) [C10G 1/042 (2013.01); C10G 2300/44 (2013.01)] 9 Claims
 
1. A waterless process for producing a bitumen composition and a tailings by-product from a bitumen-containing oil sands feedstock, comprising:
(a) treating the bitumen-containing oil sands feedstock with a hydrocarbon solvent to produce the bitumen composition and the tailings by-product, wherein:
(i) the hydrocarbon solvent is comprised of: 1) from 95 wt % to 5 wt % of at least one of C3-C6 paraffins and halogen-substituted C1-C6 paraffins, and 2) from 5 wt % to 95 wt % of a bitumen-derived crude oil composition, wherein the bitumen-derived crude oil composition contains low-asphaltene crude oil, deasphalted crude oil obtained from a refinery process, or a combination thereof, and the low-asphaltene crude oil composition has an asphaltene content of not greater than 10 wt %, and
(ii) the hydrocarbon solvent contacts the oil sands feedstock in a contact zone of a contactor, wherein at least 5 wt % of the hydrocarbon solvent contacting the oil sands feedstock in the contact zone of the contactor is in vapor phase; and
(b) separating the bitumen composition from the tailings by-product.