US 9,808,967 B1
Methods of making continuous fiber-polyolefin composites
Michael D Diener, Boulder, CO (US)
Assigned to TDA Research, Inc., Wheat Ridge, CO (US)
Filed by TDA Research, Inc., Wheat Ridge, CO (US)
Filed on Sep. 20, 2016, as Appl. No. 15/270,282.
Application 15/270,282 is a continuation of application No. 14/852,020, filed on Sep. 11, 2015, granted, now 9,518,171.
Int. Cl. B29C 43/00 (2006.01); B29K 307/04 (2006.01); B29K 23/00 (2006.01)
CPC B29C 43/003 (2013.01) [B29K 2023/00 (2013.01); B29K 2307/04 (2013.01)] 17 Claims
 
1. A method of making a continuous fiber-reinforced polyolefin matrix composite, the method comprising:
(a) providing a reaction vessel;
(b) providing a plurality of continuous carbon fibers;
(c) providing a solvent;
(d) providing a polymerization catalyst;
(e) providing an acyclic olefin monomer;
(f) placing the plurality of continuous carbon fibers in the reaction vessel;
(g) adding the solvent, the polymerization catalyst and the acyclic olefin monomer to the reaction vessel;
(h) providing temperature and pressure inside the reaction vessel to promote polymerization of the acyclic olefin monomer to form a polyolefin matrix; and
(i) isolating the continuous fiber-reinforced polyolefin matrix composite from the solvent and its dissolved contents.