US 7,467,648 B2
Coil forming and inserting device and coil forming and inserting method
Shingo Hashimoto, Anjo (Japan); and Tooru Kuroyanagi, Anjo (Japan)
Assigned to Aisin AW Co., Ltd., (Japan)
Appl. No. 10/529,741
PCT Filed Apr. 20, 2004, PCT No. PCT/JP2004/005650
§ 371(c)(1), (2), (4) Date Oct. 06, 2005,
PCT Pub. No. WO2004/095678, PCT Pub. Date Nov. 04, 2004.
Claims priority of application No. 2003-116222 (JP), filed on Apr. 21, 2003.
Prior Publication US 2006/0230604 A1, Oct. 19, 2006
Int. Cl. B21F 3/00 (2006.01); B21F 45/00 (2006.01); B21F 3/04 (2006.01); H02K 15/085 (2006.01)
U.S. Cl. 140—92.1  [140/92.2; 140/71 C; 242/432.5; 242/437] 19 Claims
OG exemplary drawing
 
1. A coil forming and insertion apparatus comprising:
a winding jig for forming a multipole coil of joined plural monopole coils;
an inserter jig opposed to said winding jig, for inserting and arranging the multipole coil in slots extending radially outward from a central opening in a stator core, said inserter jig comprising plural coil receiving elements for respectively receiving the monopole coils from said coil winding frames, each of said coil receiving elements being aligned with a coil winding frame; and
transfer means for transferring the multipole coil from said winding jig to said inserter jig; and
wherein said winding jig comprises:
plural coil winding frames, each of said coil winding frames defining a winding axis and receiving loops of wire wound thereon to form one of said plural monopole coils
a turning arm rotatable around a central turning axis and an index holder rotatably supported by the turning arm for rotation relative to the turning arm around a central axis of rotation offset from and parallel to said central turning axis; and
wherein said plural coil winding frames are arranged depending from said index holder in a circular array and approximately equidistant from said central axis of rotation;
wherein said winding axes of said respective coil winding frames are approximately parallel to each other and to said central turning axis; and
wherein each coil winding frame is reciprocably mounted for movement along said central turning axis relative to said index holder, between a retracted position and an advanced position wherein the winding frame is projected toward said inserter jig, axially beyond the remaining coil winding frames.