US 7,465,485 B2
Process for dimensionalizing flocked articles or wear, wash and abrasion resistant flocked articles
Louis Brown Abrams, Fort Collins, Colo. (US)
Assigned to High Voltage Graphics, Inc., Fort Collins, Colo. (US)
Filed on Nov. 30, 2004, as Appl. No. 11/672.
Claims priority of provisional application 60/534740, filed on Jan. 06, 2004.
Claims priority of provisional application 60/532782, filed on Dec. 23, 2003.
Prior Publication US 2005/0158508 A1, Jul. 21, 2005
Int. Cl. B32B 3/02 (2006.01); B32B 3/26 (2006.01); B32B 3/30 (2006.01); B32B 33/00 (2006.01)
U.S. Cl. 428—90  [428/88; 428/89; 428/95] 28 Claims
OG exemplary drawing
 
1. An article manufactured by steps comprising:
(a) providing a flocked surface, the flocked surface comprising a plurality of flock fibers and a pre-formed, self-supporting, solid, and thermosetting adhesive film, the thermosetting adhesive film being in a reversible state:
(b) dimensionalizing the plurality of flock fibers to form compressed and uncompressed fibers, wherein the compressed fibers are embedded to a greater distance in the thermosetting adhesive film than the uncompressed fibers; and wherein the compressed and uncompressed fibers form a three-dimensional and pre-determined design; and
(c) after dimensionalizing, activating the thermosetting to an irreversible state, the activated thermosetting adhesive film permanently locking the compressed and uncompressed fibers in position and form the decorative article.