US 7,459,384 B2
Preventing cavitation in high aspect ratio dielectric regions of semiconductor device
Paul D. Agnello, Wappingers Falls, N.Y. (US); Rajeev Malik, Pleasantville, N.Y. (US); and K. Paul Muller, Wappingers Falls, N.Y. (US)
Assigned to International Business Machines Corporation, Armonk, N.Y. (US)
Filed on Jun. 28, 2004, as Appl. No. 10/710,227.
Prior Publication US 2005/0287798 A1, Dec. 29, 2005
Int. Cl. H01L 21/4763 (2006.01); H01L 21/3205 (2006.01)
U.S. Cl. 438—595  [438/639; 438/640; 438/643] 15 Claims
OG exemplary drawing
 
1. A method of preventing interlayer dielectric cavitation between a pair of structures having a high aspect ratio region therebetween in a semiconductor device, the method comprising:
depositing a first dielectric in the high aspect ratio region;
removing the first dielectric to form a bearing surface adjacent each structure, wherein the bearing surface is inclined to a spacer of each structure and extends continuously upwards from a surface coplanar with the base of each structure terminating at a first portion along the height of the spacer of each structure and wherein the remaining first dielectric of the bearing surface partially fills an undercut of each structure;
depositing a barrier layer over each structure including respective bearing surfaces, a second portion along the height of the spacer of each structure, and the high aspect ratio region between the structures; and
filling the high aspect ratio region with an interlayer dielectric after the depositing of the barrier layer.