US 7,459,327 B2
Method for manufacturing micro lenses including underlayer film and lens film etching steps
Seiji Kai, Gifu (Japan); Ryouji Matsui, Gifu (Japan); Tetsuya Yamada, Gifu (Japan); Tsutomu Imai, Gifu (Japan); and Kazuyuki Takegawa, Ichinomiya (Japan)
Assigned to Sanyo Electric Co., Ltd., Osaka (Japan)
Appl. No. 10/533,030
PCT Filed Apr. 16, 2004, PCT No. PCT/JP2004/005487
§ 371(c)(1), (2), (4) Date Apr. 26, 2005,
PCT Pub. No. WO2004/093196, PCT Pub. Date Oct. 28, 2004.
Claims priority of application No. 2003-111976 (JP), filed on Apr. 16, 2003.
Prior Publication US 2006/0151773 A1, Jul. 13, 2006
Int. Cl. H01L 21/00 (2006.01); H01L 31/062 (2006.01)
U.S. Cl. 438—48  [257/294] 3 Claims
OG exemplary drawing
 
1. A method of manufacturing micro lenses, the method comprising:
an underlayer film etching step for etching a flat light transmitting underlayer film along a predetermined mask pattern to form convex regions between adjacent micro lens forming regions;
a lens film laminating step for laminating a light transmitting lens film of a shape reflecting a shape of the underlayer film on the underlayer film; and
an etching step for forming concave regions in the lens film over the convex regions by applying a resist over the lens film to flatten the surface of the lens film and applying an etching process under a condition that the lens film is more easily etched than the resist, wherein
the lens film has a refractive index higher than that of a substance provided in a layer above the lens film.