US 11,807,916 B2
Powder consisting of a nickel-cobalt alloy, and method for producing the powder
Bodo Gehrmann, Plettenberg (DE); Tatiana Hentrich, Werdohl (DE); Christina Schmidt, Bochum (DE); and Katrin Brunnert, Iserlohn (DE)
Assigned to VDM METALS INTERNATIONAL GMBH, Werdohl (DE)
Appl. No. 17/606,820
Filed by VDM Metals International GmbH, Werdohl (DE)
PCT Filed Jul. 1, 2020, PCT No. PCT/DE2020/100577
§ 371(c)(1), (2) Date Oct. 27, 2021,
PCT Pub. No. WO2021/004581, PCT Pub. Date Jan. 14, 2021.
Claims priority of application No. 10 2019 118 224.7 (DE), filed on Jul. 5, 2019; and application No. 10 2020 116 868.3 (DE), filed on Jun. 26, 2020.
Prior Publication US 2022/0243306 A1, Aug. 4, 2022
Int. Cl. B22F 1/05 (2022.01); C22C 19/05 (2006.01); B33Y 70/00 (2020.01); B22F 9/08 (2006.01); B22F 1/065 (2022.01)
CPC C22C 19/05 (2013.01) [B22F 1/05 (2022.01); B22F 1/065 (2022.01); B22F 9/082 (2013.01); B33Y 70/00 (2014.12); C22C 19/056 (2013.01); B22F 2009/0844 (2013.01); B22F 2301/15 (2013.01); B22F 2304/10 (2013.01)] 16 Claims
 
1. A method for the manufacture of a powder from a nickel-cobalt alloy, wherein the contents (in wt %) are defined as follows:
C>0-max. 0.1%
S max. 0.015%
Cr 13-23%
Ni the rest (>30%)
Mn max. 1.0%
Si max. 1.0%
Mo 1-6%
Ti>0-3.0%
Nb+Ta 3-8%
Cu max. 0.5%
Fe>0-max. 10%
Al>0-<4.0%
V up to 4%
Zr>0-max. 0.1%
Co>12-<35%
W up to 4%
Hf up to 3.0%
O max. 0.1%
N>0-max. 0.1%
Mg>0-max. 0.01%
B>0-max. 0.02%
P>0-max. 0.03%
Ar 0-max. 0.08%
Se max. 0.0005%
Bi max. 0.00005%
Pb max. 0.002%
in which
an alloy is smelted in a VIM furnace,
the molten melt is maintained for 5 minutes to 2 hours for homogenization,
a closed atomization system having a supplied gas is adjusted to a dew point of −10° C. to −120° C.,
the melt is blown by a nozzle in a gas stream with a gas flow rate of 2 m3/min to 150 m3/min,
the solidified powder particles are collected in a gas-tight closed container, wherein
the particles have a particle size of 5 μm to 250 μm,
the particles of the powder are spherical,
the powder has gas inclusions of 0.0 to 4% pore area (pores >1 μm) in relationship to the total area of evaluated objects,
the powder has a bulk density of 2 up to the density of the alloy, which is approximately 8 g/cm3,
the powder is packed air-tightly under a protective-gas atmosphere with argon.