US 11,806,954 B2
Wrinkle mitigation in contoured composite stiffeners
Gagandeep Saini, Snohomish, WA (US); Ian Edward Schroeder, Seattle, WA (US); Kurtis Shuldberg Willden, Kent, WA (US); and Lisa Christina Carlson, Auburn, WA (US)
Assigned to The Boeing Company, Chicago, IL (US)
Filed by The Boeing Company, Chicago, IL (US)
Filed on Dec. 14, 2021, as Appl. No. 17/644,285.
Prior Publication US 2023/0182417 A1, Jun. 15, 2023
Int. Cl. B29C 70/54 (2006.01); B29D 99/00 (2010.01); B29C 70/46 (2006.01); B29L 9/00 (2006.01); B29L 31/00 (2006.01)
CPC B29C 70/549 (2021.05) [B29C 70/462 (2013.01); B29D 99/0003 (2013.01); B29L 2009/00 (2013.01); B29L 2031/001 (2013.01)] 20 Claims
OG exemplary drawing
 
1. Apparatus for forming a contoured composite laminate stiffener, comprising:
a first die and a second die between which a multi-ply composite charge may be formed into a stiffener, the first die and the second die being configured to form a contour in the stiffener; and
at least a first diffuser positioned between the first die and the second die, and configured to diffuse wrinkles in the stiffener along the contour;
wherein the first diffuser includes depressions therein into which the plies of the multi-ply charge may strain in response to compressive stress in the stiffener caused by forming the stiffener to the contour, and wherein the depressions form a plurality of peaks and troughs forming a serpentine pattern or a sine wave pattern.