US 7,608,490 B2
Semiconductor device and manufacturing method thereof
Shunpei Yamazaki, Setagaya (Japan); Tetsuya Kakehata, Isehara (Japan); Hideto Ohnuma, Atsugi (Japan); Masaharu Nagai, Atsugi (Japan); Mitsuaki Osame, Atsugi (Japan); Masayuki Sakakura, Isehara (Japan); and Shigeki Komori, Atsugi (Japan)
Assigned to Semiconductor Energy Laboratory Co., Ltd., Atsugi-shi, Kanagawa-ken (Japan)
Filed on May 25, 2006, as Appl. No. 11/440,175.
Claims priority of application No. 2005-162308 (JP), filed on Jun. 02, 2005.
Prior Publication US 2006/0275710 A1, Dec. 07, 2006
Int. Cl. H01L 21/00 (2006.01)
U.S. Cl. 438—149  [257/59; 257/291; 438/151; 349/42; 349/43; 349/44; 349/45; 349/47] 14 Claims
OG exemplary drawing
 
1. A manufacturing method of a semiconductor device, comprising:
crystallizing a semiconductor layer with a laser selected from the group consisting of a continuous wave laser and a pulsed laser with a repetition rate of 10 MHz to 100 GHz;
forming a first insulating layer on the semiconductor layer after crystallizing the semiconductor layer by oxidation treatment with the use of oxygen radicals produced by plasma with an electron temperature of 3 eV or less and an electron density of 1×1011 cm−3 or more;
forming a first conductive layer over the first insulating layer;
etching the first conductive layer by using a first mask pattern which is intentionally formed to have a portion with a nonuniform thickness and a second mask pattern which is formed to have a uniform thickness by using a photomask or a reticle including an auxiliary pattern having a function of reducing the light intensity;
forming a second insulating layer over the first conductive layer after etching the first conductive layer;
forming a second conductive layer over the second insulating layer;
etching the second conductive layer;
forming a third insulating layer over the second conductive layer after etching the second conductive layer; and
etching the first insulating layer, the second insulating layer and the third insulating layer to form a contact hole reaching the semiconductor layer.