US 7,601,671 B2
Drying method for exhaust gas catalyst
William J. LaBarge, Bay City, Mich. (US)
Assigned to Umicore AG & Co. KG, Hanau (Germany)
Filed on Oct. 28, 2004, as Appl. No. 10/975,899.
Prior Publication US 2006/0094595 A1, May 04, 2006
Int. Cl. B01J 23/00 (2006.01); B01J 21/00 (2006.01); B01J 20/00 (2006.01); B01J 29/00 (2006.01); B01J 37/00 (2006.01)
U.S. Cl. 502—326  [502/240; 502/245; 502/258; 502/259; 502/261; 502/262; 502/263; 502/302; 502/303; 502/304; 502/327; 502/330; 502/331; 502/332; 502/334; 502/335; 502/337; 502/339; 502/346; 502/348; 502/349; 502/350; 502/351; 502/355; 502/415; 502/439; 502/527.11; 502/527.12; 502/527.19] 14 Claims
OG exemplary drawing
 
1. A process for preparing an exhaust gas catalyst comprising:
preparing a washcoat slurry comprising a catalytically effective amount of at least one catalytically active metal and an oxide support to form a catalytically active metal-oxide support;
disposing the washcoat slurry upon a catalyst substrate;
drying the washcoat slurry and catalyst substrate using microwave energy to affix the catalytically active metal to the oxide support and catalyst substrate; and
calcining the dried washcoated catalyst substrate, wherein
the at least one catalytically active metal is selected from the group consisting of gold, silver, platinum, rhodium, palladium, iridium, ruthenium, osmium, tantalum, zirconium, yttrium, cerium, nickel, copper, oxides thereof, alloys thereof and combinations thereof.