US 7,601,246 B2
Methods of sputtering a protective coating on a semiconductor substrate
Jisoo Kim, Pleasanton, Calif. (US); Jong Shon, Fremont, Calif. (US); Biming Yen, Fremont, Calif. (US); and Peter Loewenhardt, Pleasanton, Calif. (US)
Assigned to Lam Research Corporation, Fremont, Calif. (US)
Filed on Sep. 29, 2004, as Appl. No. 10/952,088.
Prior Publication US 2009/0020417 A1, Jan. 22, 2009
Int. Cl. C23C 14/34 (2006.01)
U.S. Cl. 204—192.23  [204/192.12; 204/192.15; 204/192.32; 204/298.12; 204/298.07] 29 Claims
OG exemplary drawing
 
1. A method of depositing a protective coating of a silicon-containing material on a semiconductor substrate in a dual damascene process, the method comprising:
providing a semiconductor substrate in a capacitively-coupled plasma processing chamber including a first electrode of a silicon-containing material and a second electrode, the semiconductor substrate comprising a low-k dielectric layer and a multi-layer mask including a patterned top imaging layer over the low-k dielectric layer, the semiconductor substrate being supported on the second electrode and the first electrode comprising a showerhead electrode;
supplying a first process gas through the first electrode into a gap between the first and second electrodes of the plasma processing chamber; and
energizing the first process gas into the plasma state and sputtering the silicon-containing material from the first electrode and forming a protective coating of the sputtered material on the imaging layer, without substantially etching the semiconductor substrate.