US 7,593,653 B2
Optical sensor system with a dynamic threshold for monitoring toner transfer in an image forming device
John Parker Richey, Lexington, Ky. (US); David Feinauer, Lexington, Ky. (US); and Mark Alan Stuart, Lexington, Ky. (US)
Assigned to Lexmark International, Inc., Lexington, Ky. (US)
Filed on Aug. 22, 2007, as Appl. No. 11/843,328.
Prior Publication US 2009/0052911 A1, Feb. 26, 2009
Int. Cl. G03G 15/08 (2006.01)
U.S. Cl. 399—27  [399/258; 399/260] 20 Claims
OG exemplary drawing
 
1. A method of monitoring toner transfer within an image forming device, the method comprising:
sensing movement of a toner transfer gear associated with directing toner from a toner cartridge, using a reflectivity sensor;
determining a dynamic threshold based on a sensor output from the reflectivity sensor;
determining an amount of rotation of the toner transfer gear based on a comparison between an instantaneous sensor output from the reflectivity sensor and the dynamic threshold; and
determining an amount of toner transfer within the image forming device based on the amount of rotation of the toner transfer gear.