| US 7,586,042 B2 | ||
| Enhanced wellbore electrical cables | ||
| Joseph Varkey, Sugar Land, Tex. (US); Byong Jun Kim, Sugar Land, Tex. (US); Garud Sridhar, Stafford, Tex. (US); Noor Sait, Islambad (Pakistan); and Wayne Fulin, Sugar Land, Tex. (US) | ||
| Assigned to Schlumberger Technology Corporation, Sugar Land, Tex. (US) | ||
| Appl. No. 11/813,755 PCT Filed Jan. 12, 2006, PCT No. PCT/IB2006/050119 § 371(c)(1), (2), (4) Date Mar. 13, 2008, PCT Pub. No. WO2006/075306, PCT Pub. Date Jul. 20, 2006. |
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| Prior Publication US 2008/0156517 A1, Jul. 03, 2008 | ||
| This patent is subject to a terminal disclaimer. | ||
| Int. Cl. H01B 7/18 (2006.01) | ||
| U.S. Cl. 174—102R [174/106 R] | 23 Claims |

| 1. A method for manufacturing a cable comprising:
(a) providing at least one insulated conductor;
(b) extruding a first polymeric material layer over the insulated conductor;
(a) serving a first layer of armor wires around the polymeric material and embedding the armor wires in the first polymeric
material layer to eliminate interstitial gaps;
(b) extruding a second polymeric material layer over the first layer of armor wires embedded in the first polymeric material
layer, and bonding the second polymeric material layer with the first polymeric material layer; and
(c) serving a second layer of armor wires around the second polymeric material layer and embedding the armors in the second
polymeric material layer to eliminate interstitial gaps;
wherein the first polymeric material layer and second polymeric material layer form a continuously bonded layer which separates
and encapsulates the armor wires forming the inner armor wire layer and the outer armor wire layer.
|