| US 7,582,234 B2 | ||
| Producing method of polymer optical waveguide | ||
| Shigemi Ohtsu, Ashigarakami-gun (Japan); Keishi Shimizu, Ashigarakami-gun (Japan); Kazutoshi Yatsuda, Ashigarakami-gun (Japan); and Eiichi Akutsu, Ashigarakami-gun (Japan) | ||
| Assigned to Fuji Xerox Co., Ltd., Tokyo (Japan) | ||
| Filed on Dec. 12, 2003, as Appl. No. 10/733,454. | ||
| Claims priority of application No. 2003-159129 (JP), filed on Jun. 04, 2003. | ||
| Prior Publication US 2004/0245660 A1, Dec. 09, 2004 | ||
| This patent is subject to a terminal disclaimer. | ||
| Int. Cl. B29D 11/00 (2006.01) | ||
| U.S. Cl. 264—1.27 [264/1.36; 264/1.38] | 17 Claims |

| 1. A method for producing a polymer optical waveguide comprising the steps of:
(1) preparing a template that is made of a template forming curable resin and has a concave portion corresponding to an optical
waveguide core convex portion, and that is provided with through holes which extend at respective ends of the concave portion
from the concave portion through to a surface of the template opposite to a surface having the concave portion thereon and
which are, respectively, a through hole having a function of a liquid reservoir and another through hole for performing vacuum
suction;
(2) applying an ozone treatment or irradiating light having a wavelength of 300 nm or less to at least one of the surface
of the template having the concave portion and a core formation surface of a cladding film substrate wherein the cladding
film substrate is an alicyclic olefinic resin film;
(3) bringing the cladding film substrate into close contact with the template such that the surface of the template having
the concave portion and the core formation surface of the cladding film substrate surface directly contact each other, the
at least one of the surface of the template having the concave portion and the core formation surface of the cladding film
substrate having been subjected to the application of the ozone treatment or the irradiation of light in step (2);
(4) filling in the core forming curable resin into the concave portion of the template by applying suction from the through
hole for performing vacuum suction;
(5) curing the filled core forming curable resin to form a core;
(6) removing the template from the cladding film substrate; and
(7) forming a cladding layer on the cladding film substrate on which the core has been formed.
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