US 7,579,219 B2
Semiconductor device with a protected active die region and method therefor
George R. Leal, Cedar Park, Tex. (US); Owen R. Fay, Gilbert, Ariz. (US); and Robert J. Wenzel, Austin, Tex. (US)
Assigned to Freescale Semiconductor, Inc., Austin, Tex. (US)
Filed on Mar. 10, 2006, as Appl. No. 11/373,087.
Prior Publication US 2006/0192301 A1, Aug. 31, 2006
Int. Cl. H01L 21/50 (2006.01); H01L 21/48 (2006.01); H01L 21/44 (2006.01)
U.S. Cl. 438—127  [438/112; 438/124; 438/126] 16 Claims
OG exemplary drawing
 
1. A method of protecting a semiconductor die during encapsulation comprising:
providing a plurality of contact pad sites on a side of the semiconductor die;
forming a plurality of contact pads within the plurality of contact pad sites, each of the plurality of contact pads having a substantially same predetermined height and having a first end and a second end, the first end of each of the plurality of contact pads being in electrical contact with a predetermined corresponding different one of the plurality of contact pad sites;
providing an encapsulant barrier at a periphery of the plurality of contact pads, the encapsulant barrier having a first surface and a second surface, the encapsulant barrier being substantially the same predetermined height of the plurality of contact pads, the encapsulant barrier being in physical contact with a first surface of the semiconductor die;
providing a first layer having a first surface and a second surface, the first surface of the first layer being in direct physical contact with the second surface of the encapsulant barrier;
providing a second layer in direct physical contact with the first layer;
encapsulating the second surface of the semiconductor die and blocking an encapsulant from making physical contact with any of the plurality of contact pads by the encapsulant barrier; and
removing the first layer and the second layer from the semiconductor die after the encapsulant has cured.