US 7,579,211 B2
Flip-chip semiconductor device utilizing an elongated tip bump
Rieka Ohuchi, Kanagawa (Japan)
Assigned to NEC Electronics Corporation, Kanagawa (Japan)
Filed on Aug. 22, 2005, as Appl. No. 11/207,787.
Application 11/207787 is a division of application No. 10/403036, filed on Apr. 01, 2003, granted, now 6,975,036.
Claims priority of application No. 2002-098699 (JP), filed on Apr. 01, 2002.
Prior Publication US 2006/0099737 A1, May 11, 2006
Int. Cl. H01L 21/44 (2006.01); H01L 21/48 (2006.01); H01L 21/50 (2006.01)
U.S. Cl. 438—106  [438/108; 257/E21.007; 257/E21.324; 257/E21.329; 257/E21.499; 257/E21.511] 18 Claims
OG exemplary drawing
 
1. A manufacturing process for manufacturing a flip-chip type semiconductor device, which comprises steps of:
preparing a semiconductor chip having a plurality of sprout-shape metal bumps provided on a chip surface thereof;
preparing an adhesive resin sheet constituted from a film-like resin support element, and an adhesive resin layer formed on said film-like resin support element and having a thickness less than a height of said sprout-shaped metal bumps; and
laminating said adhesive resin sheet on the chip surface of said semiconductor chip such that tip ends of said sprout-shaped metal bumps penetrate through said adhesive resin layer, and engage with said film-like resin support element such that a depression is formed in said film-like resin support element by the tip end of each sprout-shaped metal bump under a temperature at which said adhesive resin layer is fluidified, and which is higher than a glass transition temperature of said film-like resin support element, whereby a resin material forming said adhesive resin layer is introduced into said depression.