US 7,578,192 B2
System and method for monitoring operation of a press assembly
Evangelos Liasi, Royal Oak, Mich. (US); Chandra Sekhar Jalluri, Canton, Mich. (US); Prashanth Magadi, Ypsilanti, Mich. (US); and Gary Farquhar, Farmington Hills, Mich. (US)
Assigned to Ford Motor Company, Dearborn, Mich. (US)
Filed on Jan. 29, 2007, as Appl. No. 11/668,179.
Prior Publication US 2008/0178676 A1, Jul. 31, 2008
Int. Cl. G01M 13/00 (2006.01)
U.S. Cl. 73—593 19 Claims
OG exemplary drawing
 
1. A method for monitoring operation of a press assembly including a press having a replaceable die attached thereto, the die being configured to form a workpiece, the press including a plurality of press elements, including a movable portion for moving a portion of the die, a mechanical power source, and a plurality of power transmission elements for transmitting mechanical power from the mechanical power source to the movable portion of the press, the method including:
establishing a baseline vibration level for a first location on the press assembly, the baseline vibration level defining a boundary for vibrations beyond which one or more of the press elements have a reduced life expectancy;
measuring vibrations at the first location on the press assembly during operation of the press;
measuring vibrations at a second location on the press assembly during operation of the press; and
correlating the measured vibrations at the first location with the measured vibrations at the second location to establish a relationship between the vibrations at the first and second locations.