US 7,572,715 B2
Selective epitaxy process with alternating gas supply
Yihwan Kim, Milpitas, Calif. (US); and Arkadii V. Samoilov, Sunnyvale, Calif. (US)
Assigned to Applied Materials, Inc., Santa Clara, Calif. (US)
Filed on May 07, 2007, as Appl. No. 11/745,416.
Application 11/745416 is a division of application No. 11/001774, filed on Dec. 01, 2004, granted, now 7,312,128.
Prior Publication US 2007/0207596 A1, Sep. 06, 2007
This patent is subject to a terminal disclaimer.
Int. Cl. C23C 16/24 (2006.01); H01L 21/20 (2006.01); H01L 21/36 (2006.01)
U.S. Cl. 438—488  [438/489; 438/969; 257/E21.415; 257/E21.09; 257/E21.092; 257/E21.102; 257/E21.115] 26 Claims
OG exemplary drawing
 
1. A method of epitaxially forming a silicon-containing material on a substrate surface, comprising:
positioning into a process chamber a substrate comprising a monocrystalline surface and at least a second surface selected from the group consisting of an amorphous surface, a polycrystalline surface, and combinations thereof;
exposing the substrate to a deposition gas comprising a silicon source and a second elemental source selected from the group consisting of a germanium source, a carbon source, and combinations thereof to deposit an epitaxial layer on the monocrystalline surface and a polycrystalline layer on the second surface; and subsequently
exposing the substrate to an etching gas comprising at least a chlorine containing compound to etch the polycrystalline layer at a faster rate than the epitaxial layer, wherein the epitaxial layer has a graded concentration of a second element deposited, at least in part, by the second elemental source.