US 7,568,608 B1
Ultrasonic stir welding process and apparatus
R. Jeffrey Ding, Harvest, Ala. (US)
Assigned to The United States of America as represented by the Administrator of the National Aeronautics and Space Administration, Washington, D.C. (US)
Filed on Jan. 29, 2007, as Appl. No. 11/700,972.
Application 11/700972 is a division of application No. 10/928877, filed on Aug. 20, 2004, abandoned.
Claims priority of provisional application 60/525110, filed on Nov. 25, 2003.
Int. Cl. B23K 1/06 (2006.01); B23K 20/12 (2006.01)
U.S. Cl. 228—110.1  [228/112.1; 228/1.1; 228/2.1] 15 Claims
OG exemplary drawing
 
1. A method of welding comprising:
providing a rotatable pin located on a distal end of a shaft having a rotation axis,
a motor assembly operably coupled to the shaft, said motor assembly imparting rotation to the shaft about the rotation axis;
a shoulder located proximal of a distal end of the pin; and
an ultrasonic heater located proximate to the pin;
providing two metal work pieces adjacent to one another;
activating the ultrasonic heater wherein the ultrasonic heater provides sufficient energy to ultrasonically weld the two metal workpieces to provide a metal weld independent of heat provided by rotation of the pin; and simultaneously rotating the pin to stir the metal weld.