US 7,553,344 B2
Shaped thermally stable polycrystalline material and associated methods of manufacture
Hyun Sam Cho, Salt Lake City, Utah (US)
Assigned to ADICO, Asia Polydiamond Company, Ltd., Kyungki-do (Korea, Republic of)
Filed on Jun. 07, 2005, as Appl. No. 11/147,660.
Prior Publication US 2006/0272571 A1, Dec. 07, 2006
Int. Cl. B24D 3/00 (2006.01); B24D 18/00 (2006.01)
U.S. Cl. 51—293  [51/298; 51/303; 51/295; 51/307; 51/308; 51/309; 264/122; 264/125] 21 Claims
 
1. A method of making shaped thermally stable polycrystalline diamond material, comprising the steps of:
a) preparing a partition member having a plurality of shaped openings corresponding to a predetermined shape;
b) placing a particulate feed charge into the shaped openings to form a charged partition, said particulate feed charge including a substantially homogenous mixture of diamond, inorganic bonding medium, and an inorganic binder agent; and
c) subjecting the charged partition to a high temperature and a high pressure for a time sufficient to form thermally stable polycrystalline material of the particulate feed charge, wherein said thermally stable polycrystalline material is bonded together primarily by cementing adjacent particles via a secondary material rather than by sintering.