US 7,541,295 B2
Method of manufacturing semiconductor device
Akiko Nomachi, Yokohama (Japan); and Hideaki Harakawa, Kawasaki (Japan)
Assigned to Kabushiki Kaisha Toshiba, Tokyo (Japan)
Filed on Oct. 30, 2006, as Appl. No. 11/589,212.
Claims priority of application No. 2005-323849 (JP), filed on Nov. 08, 2005.
Prior Publication US 2007/0105289 A1, May 10, 2007
Int. Cl. H01L 21/20 (2006.01)
U.S. Cl. 438—765  [438/769; 438/770; 438/771; 438/787; 257/E21.209; 257/E21.215; 257/E21.258; 257/E21.546; 257/E21.572] 9 Claims
OG exemplary drawing
 
1. A method of manufacturing a semiconductor device comprising:
forming a gate insulation film on a semiconductor substrate in which element separation regions are formed;
depositing a gate lower layer material on the semiconductor substrate via the gate insulation film;
depositing a gate upper layer material, which comprises a material different from the gate lower layer material, on the gate lower layer material;
forming a gate comprising a gate upper layer and a gate lower layer by selectively processing the gate upper layer material and the gate lower layer material;
forming gate side walls on the side surface portions of the gate;
forming a first impurity implantation region by implanting ions into the semiconductor substrate using the gate side walls as a mask;
forming a source/drain diffusion layer from the first impurity implantation region by carrying out a thermal diffusion treatment;
removing the gate sides walls, and thereafter increasing the size of the gate upper layer in a horizontal direction with respect to the semiconductor substrate by carrying out a chemical reaction processing treatment to which the gate upper layer has a higher reaction speed than the gate lower layer;
forming a second impurity implantation region by implanting ions into the semiconductor substrate using the gate upper layer as a mask; and
forming an extension region diffusion layer from the second impurity implantation region by carrying out a thermal diffusion treatment.