US 7,539,007 B2
Methods and structures for electrically coupling a conductor and a conductive element comprising a dissimilar material
Hailiang Zhao, Maple Grove, Minn. (US); Steven J. May, Minnetonka, Minn. (US); Jeffrey S. Lund, Forest Lake, Minn. (US); and Kurt J. Casby, Grant, Minn. (US)
Assigned to Medtronic, Inc., Minneapolis, Minn. (US)
Filed on Dec. 29, 2005, as Appl. No. 11/321,358.
Prior Publication US 2007/0155149 A1, Jul. 05, 2007
Int. Cl. H01G 9/04 (2006.01)
U.S. Cl. 361—508  [361/509; 361/504; 361/512; 361/523; 361/528] 16 Claims
OG exemplary drawing
 
1. A method for electrically coupling a first conductive element formed of a first conductive material to a conductor formed of a dissimilar second material, the method comprising the steps of:
cladding a second conductive element with the conductor, the second conductive element comprising a facilitator material that facilitates the melting of the second material;
cladding a third conductive element comprising a third material that is metallurgically compatible with the facilitator material with a fourth conductive element comprising a fourth material that is metallurgically compatible with the first conductive material to form a connector; and
welding the fourth conductive element and the first conductive element; and
welding the second conductive element and the third conductive element such that the conductor welds to the third conductive element.