US 7,538,019 B2
Forming compliant contact pads for semiconductor packages
Qing Zhou, Chandler, Ariz. (US); Wei Shi, Gilbert, Ariz. (US); Daoqiang Lu, Chandler, Ariz. (US); and Jiangqi He, Gilbert, Ariz. (US)
Assigned to Intel Corporation, Santa Clara, Calif. (US)
Filed on Dec. 12, 2005, as Appl. No. 11/301,174.
Prior Publication US 2007/0132106 A1, Jun. 14, 2007
Int. Cl. H01L 21/44 (2006.01)
U.S. Cl. 438—612  [438/614; 438/619; 438/790; 257/E21.259] 19 Claims
OG exemplary drawing
 
1. A method comprising:
forming a compliant layer on a substrate surface of a semiconductor package by applying a compliant material including a sacrificial portion mixed with the compliant material on the substrate surface, and thermally decomposing the sacrificial portion so that the compliant layer includes air gaps, the substrate surface including a plurality of conductive pads;
patterning the compliant layer to expose a portion of each of the plurality of conductive pads; and
forming a conductive layer over the patterned compliant layer and the exposed portion of each of the plurality of conductive pads, including sputtering a seed layer over the patterned compliant layer and the exposed portion of each of the plurality of conductive pads, and electroplating a second layer on the seed layer.