US 7,538,002 B2
Semiconductor process integrating source/drain stressors and interlevel dielectric layer stressors
Da Zhang, Austin, Tex. (US); Vance H. Adams, Austin, Tex. (US); Bich-Yen Nguyen, Austin, Tex. (US); and Paul A. Grudowski, Austin, Tex. (US)
Assigned to Freescale Semiconductor, Inc., Austin, Tex. (US)
Filed on Feb. 24, 2006, as Appl. No. 11/361,171.
Prior Publication US 2007/0202651 A1, Aug. 30, 2007
Int. Cl. H01L 21/336 (2006.01)
U.S. Cl. 438—296  [438/199; 438/239; 438/253; 438/259; 257/E21.431; 257/E21.438] 20 Claims
OG exemplary drawing
 
1. A semiconductor fabrication process, comprising:
forming first and second isolation structures laterally positioned on either side of a transistor region of a semiconductor layer;
forming a gate structure overlying a portion of the transistor region, wherein the gate structure includes an electrically conductive gate electrode overlying a gate dielectric layer overlying the semiconductor layer, and further wherein sidewalls of the gate electrode define boundaries of a channel region underlying the gate structure and source/drain regions on either side of the channel region extending between the channel region and the first and second isolation structures;
removing portions of the semiconductor layer in the source/drain regions to form source/drain recesses;
removing upper portions of the first and second isolation structures to form first and second recessed isolation structures, wherein a lower surface of the source/drain recesses and an upper surface of the first and second recessed isolation structures are vertically displaced below an upper surface of the semiconductor substrate by a first displacement and a second displacement respectively, wherein the first displacement is greater than the second displacement; and
filling the source/drain recesses with a source/drain stressor.