US 7,531,448 B2
Manufacturing method of dual damascene structure
Chih-Jung Wang, Hsinchu (Taiwan)
Assigned to United Microelectronics Corp., Hsinchu (Taiwan)
Filed on Jun. 22, 2005, as Appl. No. 11/160,392.
Prior Publication US 2006/0292854 A1, Dec. 28, 2006
Int. Cl. H01L 21/4763 (2006.01)
U.S. Cl. 438—638  [438/597; 438/624; 438/626; 438/634; 257/E21.495] 36 Claims
OG exemplary drawing
 
1. A manufacturing method of a dual damascene structure, comprising:
forming a barrier layer over a substrate;
forming a first dielectric layer over the barrier layer;
forming a second dielectric layer over the first dielectric layer, wherein a dielectric constant of the first dielectric layer is higher than a dielectric constant of the second dielectric layer;
forming a mask layer over the second dielectric layer;
forming a first bottom anti-reflection coating layer over the mask layer;
forming a first photoresist layer over the first bottom anti-reflection coating layer;
patterning the first photoresist layer to obtain a patterned first photoresist layer;
etching the first bottom anti-reflection coating layer and a portion of the mask layer by using the patterned first photoresist layer as a mask to obtain a first trench structure, wherein the first trench structure exposes a surface of the mask layer;
removing the patterned first photoresist layer and the first bottom anti-reflection coating layer;
forming a second bottom anti-reflection coating layer to fill the first trench structure and to cover the surface of the mask layer;
forming a second photoresist layer over the second bottom anti-reflection coating layer;
patterning the second photoresist layer to obtain a patterned second photoresist layer;
etching the second bottom anti-reflection coating layer, the mask layer, the second dielectric layer and the first dielectric layer by using the patterned second photoresist layer as a mask to obtain a first via structure, wherein a bottom of the first via structure exposes a surface of the first dielectric layer;
removing the patterned second photoresist layer, the second bottom anti-reflection coating layer and a portion of the mask layer so as to expose a surface of a remaining hard mask; and
synchronously removing a portion of the second dielectric layer and a portion of the first dielectric layer so as to transform the first trench structure and the first via structure into a second trench structure and a second via structure, wherein a bottom of the second via structure exposes a surface of the substrate, and a bottom of the second trench structure exposes a surface of the first dielectric layer.