US 7,531,151 B1
Powdered metals extracted from acid mine drainage and their use in the manufacture of pressed metal articles
James R. Aiello, Ridgeway, Pa. (US)
Assigned to Saint Marys Pressed Metal, Inc., Ridgway, Pa. (US)
Filed on Mar. 03, 2006, as Appl. No. 11/368,273.
Claims priority of provisional application 60/642938, filed on Mar. 04, 2005.
Int. Cl. C02F 11/12 (2006.01); C02F 103/10 (2006.01)
U.S. Cl. 423—150.3  [75/746; 75/751] 18 Claims
OG exemplary drawing
 
1. A method for the recovery of iron-bearing powder from acid mine drainage, said method comprising the steps of:
A) obtaining a wet metal-containing precipitate that has been formed by treatment of metal-containing acid mine drainage and separated from standing water, said wet metal-containing precipitate comprising iron and calcium as the two most prevalent metals by weight percentage;
B) heating the wet metal-containing precipitate in an oxide reducing atmosphere at a temperature of approximately 400° F. to approximately 2070° F. to i) dry the wet metal-containing precipitate, ii) at least partially reduce any oxides, and iii) form a dry iron-bearing precipitate;
C) processing the dry iron-bearing precipitate to form an iron-bearing powder suitable for later sintering; and
D) combining a lubricant with said iron-bearing powder obtained in Step C.