US 7,524,790 B2
Solid catalyst component for olefin polymerization, catalyst for olefin polymerization and process for producing olefin polymer
Shojiro Tanase, Ichihara (Japan); and Takanori Sadashima, Ichihara (Japan)
Assigned to Idemitsu Kosan Co., Ltd., Tokyo (Japan)
Filed on Dec. 29, 2005, as Appl. No. 11/319,701.
Application 11/319701 is a continuation of application No. 10/493550, granted, now 7,071,138, previously published as PCT/JP02/11429, filed on Nov. 01, 2002.
Claims priority of application No. 2001-336660 (JP), filed on Nov. 01, 2001; application No. 2001-336661 (JP), filed on Nov. 01, 2001; application No. 2001-336662 (JP), filed on Nov. 01, 2001; application No. 2001-336663 (JP), filed on Nov. 01, 2001; application No. 2002-135228 (JP), filed on May 10, 2002; and application No. 2002-135229 (JP), filed on May 10, 2002.
Prior Publication US 2006/0105907 A1, May 18, 2006
Int. Cl. C08F 4/64 (2006.01); C08F 4/642 (2006.01); C08F 4/643 (2006.01)
U.S. Cl. 502—115  [502/104; 502/107] 9 Claims
 
1. A process for producing a solid catalyst component for olefin polymerization, comprising;
reacting (a3) a halogen-containing titanium compound, (b3) an alkoxy-group-containing magnesium compound obtained by reacting metal magnesium, 2 to 100 mol of an alcohol per mole of said metal magnesium, and a halogen and/or halogen-containing compound in a ratio of at least 0.0001 gram atom and less than 0.06 gram atom of halogen atom per mole of said metal magnesium, (c3-1) a halogen-containing silicon compound in which the molar ratio of halogen to the alkoxy group of the alkoxy-group-containing magnesium compound (b3) is 0.50 or more, and (d3) an electron-donating compound, or
reacting (a3) a halogen-containing titanium compound, (b3) an alkoxy-group-containing magnesium compound obtained by reacting metal magnesium, 2 to 100 mol of an alcohol per mole of said metal magnesium, and a halogen and/or halogen-containing compound in a ratio of at least 0.0001 gram atom and less than 0.06 gram atom of halogen atom per mole of said metal magnesium, and (c3-1) a halogen-containing silicon compound in which the molar ratio of halogen to the alkoxy group of the alkoxy-group-containing magnesium compound (b3) is 0.50 or more,
at a temperature of 120° C. or higher but no more than 150° C. to obtain a reaction mixture,
washing the reaction mixture with an inert solvent at a temperature of 100° C. or higher but no more than 150° C.,
further reacting the reaction mixture with (a3) a halogen-containing titanium compound at least once at a temperature of 120° C. or higher but no more than 150° C. , and
washing the reaction mixture with an inert solvent to obtain a solid catalyst component.