US 7,521,526 B2
Methods for preparing polymers from phenolic materials and compositions relating thereto
Keith Joseph Kunitsky, West Grove, Pa. (US); Michael Thomas Sheehan, Corpus Christi, Tex. (US); James Ralph Sounik, Corpus Christi, Tex. (US); and Mark Elliot Wagman, Wilmington, Del. (US)
Assigned to Dupont Electronic Polymers L.P., Research Triangle, N.C. (US)
Filed on Jul. 21, 2007, as Appl. No. 11/880,305.
Prior Publication US 2008/0033126 A1, Feb. 07, 2008
Int. Cl. C08F 6/12 (2006.01); C08F 6/04 (2006.01); C08F 12/24 (2006.01)
U.S. Cl. 528—498  [528/491; 528/494; 528/497; 526/75; 526/313] 1 Claim
 
1. A process for the production of a poly(hydroxystyrene) comprising the steps of:
a) providing a phenolic having the general structure:

OG Complex Work Unit Drawing
 wherein R1, R3, and R5 are H, OH, or OCH3; R2, and R4 are H, OH, OCH3or linear or branched alkyl; R6 and R7 are H, halo, or cyano, provided that at least one of R1, R3, or R5 is OH, and that R2, and R4are not both simultaneously t-butyl;
b) providing a first reaction mixture comprising:
i) a non-amine basic catalyst and
ii) at least one polar organic solvent
c) contacting the phenolic of (a) with the reaction mixture of (b) at a temperature and for a time sufficient for the decarboxylation of the phenolic substrate to form a stable decarboxylated hydroxystyrene intermediate,
d) contacting the decarboxylated hydroxystyrene intermediate with a polar organic solvent and a polymerization initiator at a temperature and time sufficient to produce a poly(hydroxystyrene), and
e) purifying the poly(hydroxystyrene) and organic solvent mixture by fractionation wherein a second solvent is added to said mixture, said mixture is heated to the boiling point of said first solvent and/or stirred for at least one minute, the mixture is allowed to settle, the solvent is decanted, and further solvent is added, and repeating this fractionation at least once more, said second solvent is selected from the group consisting of toluene, hexane, heptane, octane, petroleum ether, ligroin, lower alkyl halohydrocarbons and mixtures thereof,
with the proviso that:
(1) the phenolic is selected from the group consisting of 4-hydroxycinnamic acid, ferulic acid, sinapinic acid, caffeic acid, 2-hydroxycinnamic acid, 3,5-dimethyl-4-hydroxycinnamic acid, and α-cyano-4-hydroxycirinamic acid,
(2) the non-amine basic catalyst is selected from the group consisting of potassium acetate, potassium carbonate, potassium hydroxide, sodium acetate, sodium carbonate, sodium hydroxide and magnesium oxide, and
(3) the polar organic solvent in steps (b) and (d) is selected from the group consisting of N,N-dimethylformamide, 1-methyl-2-pyrrolidinone, N,N-dimethylacetamide, dimethylsulfoxide, hexamethylphosphoramide, and hexmethylphosphorous triamide.