US 7,521,346 B2
Method of forming HfSiN metal for n-FET applications
Alessandro C. Callegari, Yorktown Heights, N.Y. (US); Martin M. Frank, New York, N.Y. (US); Rajarao Jammy, Hopewell Junction, N.Y. (US); Dianne L. Lacey, Mahopac, N.Y. (US); Fenton R. McFeely, Ossining, N.Y. (US); and Sufi Zafar, Briarcliff Manor, N.Y. (US)
Assigned to International Business Machines Corporation, Armonk, N.Y. (US)
Filed on Oct. 19, 2007, as Appl. No. 11/875,524.
Application 11/875524 is a division of application No. 11/035369, filed on Jan. 13, 2005, abandoned.
Prior Publication US 2008/0038905 A1, Feb. 14, 2008
Int. Cl. H01L 21/4763 (2006.01)
U.S. Cl. 438—592  [438/591; 438/648; 438/685; 257/411; 257/412] 1 Claim
OG exemplary drawing
 
1. A method of forming a semiconductor structure comprising:
providing a stack comprising, from top to bottom, a Hf oxide high k dielectric and an interfacial layer on a surface of a substrate;
forming a HfSiN film on said stack, wherein said HfSiN film is formed by providing a Hf target and an atmosphere that comprises a mixture of Ar, N2, and a Si source diluted with from about 70 to 99% He and sputtering said HfSiN film from said Hf target in said atmosphere, wherein said Si source has the formula SiH4-nRn wherein n is 0, 1, 2, 3 or 4 and R is an aliphatic moiety containing from 1 to about 18 carbon atoms and the mixture of Ar, N2, and Si source has a flow rate from about 1-100/1-100/1-100 sccm, respectively;
forming a Si-containing conductive material atop said HfSiN film;
patterning said Si-containing conductive material, said HfSiN film and said stack into a patterned gate region; and
annealing said Si-containing conductive material, said HfSiN film and said stack utilizing a first anneal in nitrogen at 1000° C., followed by a second anneal in a forming gas ambient at 450° C. to provide a gate stack structure in which the thickness of the interfacial layer is reduced and said gate stack has an equivalent oxide thickness of about 12 angstroms.