US 7,500,848 B2
Mold used for manufacturing electric motor rotor
Takuya Maeda, Yamanashi (Japan); Takashi Okamoto, Yamanashi (Japan); Makoto Funakubo, Yamanashi (Japan); and Takeshi Tamaki, Yamanashi (Japan)
Assigned to Fanuc Ltd, Yamanashi (Japan)
Filed on Nov. 29, 2006, as Appl. No. 11/564,652.
Claims priority of application No. 2005-349945 (JP), filed on Dec. 02, 2005.
Prior Publication US 2007/0128307 A1, Jun. 07, 2007
Int. Cl. H02K 15/03 (2006.01)
U.S. Cl. 425—542  [310/156.53] 15 Claims
OG exemplary drawing
 
1. A mold for use in a manufacturing process of a rotor of an electric motor, the rotor including a rotor core with a plurality of magnet-retaining apertures and a plurality of permanent magnets individually received and retained in the magnet-retaining apertures of the rotor core, respectively, wherein the mold is for pouring a resinous material into gaps defined between the respective magnet-retaining apertures and the respective permanent magnets, the mold comprising:
a cavity for accommodating the rotor core at a predetermined position, with the rotor core receiving the permanent magnets individually in the magnet-retaining apertures, respectively; and
a deformation inhibiting surface provided in said cavity for coming into at least local contact with an outer circumferential surface of the rotor core, during a period when the resinous material is poured into the gaps, to inhibit a bulging deformation of the outer circumferential surface of the rotor core;
wherein said deformation inhibiting surface is securely provided as an annular inner circumferential surface of said cavity.