US 7,491,313 B2
Two-step hydroprocessing method for heavy hydrocarbon oil
Hiroshi Toshima, Hilversum (Netherlands); and Satoshl Abe, Ehime (Japan)
Assigned to ExxonMobil Research and Engineering Company, Annandale, N.J. (US)
Filed on Jun. 14, 2005, as Appl. No. 11/153,558.
Claims priority of provisional application 60/580607, filed on Jun. 17, 2004.
Prior Publication US 2006/0011510 A1, Jan. 19, 2006
Int. Cl. C10G 65/12 (2006.01); C10G 47/00 (2006.01); C10G 45/04 (2006.01); C10G 47/14 (2006.01); C10G 47/12 (2006.01)
U.S. Cl. 208—58  [208/111.3; 208/111.35; 208/216 R; 208/216 PP; 208/217] 11 Claims
 
1. A method of hydroprocessing a heavy hydrocarbon oil, comprising:
(a) contacting in a first hydroprocessing step the heavy hydrocarbon oil with hydrogen in the presence of a catalytically effective amount of a first catalyst having activity for hydrocracking asphaltenes in the heavy hydrocarbon oil in order to produce a hydroprocessed heavy hydrocarbon oil having fewer asphaltenes than the heavy hydrocarbon feed, and
(b) contacting the hydroprocessed heavy hydrocarbon oil with hydrogen in the presence of a second, independently selected catalyst having activity for hydrodesulfurizing the hydroprocessed heavy hydrocarbon feed; wherein
(i) the second catalyst is a supported catalyst, with the support containing about 2 wt. % to about 40 wt. % silica based on the total weight of the support,
(ii) the second catalyst is characterized by a pore size distribution having a first peak with a peak position in the range of about 40 Å diameter to about 200 Å diameter, with the first peak representing pores that together contain about 35% to about 90% of the total pore volume of the catalyst, and
(iii) the pores of the first peak within a diameter range of about ±20 Å from the peak position contain at least about 50% of the pore volume in the diameter range of about 40 to about 200 Å.