US 7,490,893 B2
Laminated headliner assembly and method for forming a lightweight laminated headliner
James Daniel Asbury, New Hudson, Mich. (US); Normand R. Marceau, Linden, Mich. (US); Larry F. Kocher, Canton, Mich. (US); and Janusz P. Gorowicz, Pinckney, Mich. (US)
Assigned to Magna International Inc., Aurora (Canada)
Appl. No. 10/537,332
PCT Filed Dec. 02, 2003, PCT No. PCT/US03/38042
§ 371(c)(1), (2), (4) Date Jun. 02, 2005,
PCT Pub. No. WO2004/050429, PCT Pub. Date Jun. 17, 2004.
Claims priority of provisional application 60/430489, filed on Dec. 02, 2002.
Prior Publication US 2006/0110994 A1, May 25, 2006
Int. Cl. B60J 7/00 (2006.01)
U.S. Cl. 296—214  [442/35] 10 Claims
OG exemplary drawing
 
1. A headliner assembly comprising:
a layer of core material including a first side and a second side;
a first binding agent layer including a first side and a second side, wherein the second side of the binding agent layer is arranged adjacent to the first side of said core material;
a first layer of chopped fiberglass including a first side and a second side, wherein the second side of the first layer of chopped fiberglass is arranged adjacent to the first side of said binding agent layer;
a scrim including a first side and a second side, wherein the second side of the scrim is arranged adjacent to the first side of said first layer of chopped fiberglass;
a catalyst layer including a first side and a second side, wherein the second side of the catalyst layer is arranged adjacent to the first side of said scrim; and
a cover stock including a first side and a second side, wherein the second side of the cover stock is arranged adjacent to the first side of said catalyst layer.