US 7,481,853 B2
Method for producing non-aqueous electrolyte secondary battery
Sumihito Ishida, Mino (Japan); Keisuke Tanaka, Suita (Japan); Yoshio Moriwaki, Hirakata (Japan); and Hideo Kaiya, Moriguchi (Japan)
Assigned to Panasonic Corporation, Osaka (Japan)
Filed on May 15, 2006, as Appl. No. 11/383,228.
Application 11/383228 is a division of application No. 10/450474, granted, now 7,166,385, previously published as PCT/JP02/01171, filed on Feb. 12, 2002.
Claims priority of application No. 2001-060872 (JP), filed on Mar. 05, 2001.
Prior Publication US 2006/0196042 A1, Sep. 07, 2006
Int. Cl. H01M 4/82 (2006.01); H01M 6/00 (2006.01); H01M 6/18 (2006.01); H01M 6/14 (2006.01)
U.S. Cl. 29—623.4  [29/623.2; 429/309; 429/303] 14 Claims
OG exemplary drawing
 
1. A method for producing a battery assembly comprising a plurality of non-aqueous electrolyte secondary batteries, the method comprising the steps of:
(1) discontinuously forming a plurality of positive electrode active material layers on an inner surface of a first outer jacket comprising a band-shaped positive electrode current collector except for a peripheral portion of said first outer jacket, thereby producing an assembly of a plurality of positive electrode plates;
(2) forming a negative electrode active material layer on an inner surface of a second outer jacket comprising a sheet-shaped negative electrode current collector except for a peripheral portion of said second outer jacket, thereby producing a negative electrode plate;
(3) integrating into one piece said positive electrode plate and said negative electrode plate, with a separator layer comprising a polymer electrolyte or a starting material thereof interposed between said positive electrode active material layer and said negative electrode active material layer;
(4) bonding a peripheral portion of said positive electrode current collector and a peripheral portion of said negative electrode current collector, which face each other, with an insulating material interposed therebetween; and
(5) bending said battery assembly at portions connecting the batteries in such a manner that current collectors having the same polarity of adjacent batteries face each other.