| US 7,477,806 B2 | ||
| Crossover-free fiber optic coil sensor and winding method | ||
| Marty R. Williams, Huntsville, Ala. (US) | ||
| Assigned to Morgan Research Corporation, Huntsville, Ala. (US) | ||
| Filed on Apr. 27, 2007, as Appl. No. 11/741,089. | ||
| Claims priority of provisional application 60/796014, filed on Apr. 28, 2006. | ||
| Prior Publication US 2008/0130010 A1, Jun. 05, 2008 | ||
| Int. Cl. G02B 6/00 (2006.01); G01C 19/72 (2006.01); B65H 75/18 (2006.01); B29C 65/56 (2006.01); B29C 65/48 (2006.01) | ||
| U.S. Cl. 385—12 [385/100; 385/135; 356/465; 242/609; 156/459; 156/184; 156/192] | 58 Claims |

| 1. A method for winding a crossover-free fiber optic coil sensor comprising:
a) winding fiber optic cable onto a first supply spool and a second supply spool;
b) attaching the fiber optic cable to an outer edge of a coil form, wherein the coil form comprises a first side and a second
side;
c) forming a first outside-in coil layer on the first side of the coil form using a first winding head, wherein the first
supply spool supplies fiber optic cable to the first winding head;
d) attaching a first inside-out separator to the first outside-in coil layer;
e) forming a first inside-out coil layer on the first inside-out separator using the first winding head;
f) forming a second outside-in coil layer on the second side of the coil form using a second winding head, wherein the second
supply spool supplies fiber optic cable to the second winding head;
g) attaching a second inside-out separator to the second outside-in coil layer; and
h) forming a second inside-out coil layer on the second inside-out separator using the second winding head.
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